Inventory Management Techniques: What Are Warehouse Rack Systems?

warehouse rack systems

Have you ever wondered how managed a company keeps its inventory? Or how their warehouse manages it?

Do you wonder what kind of logistics system they have or how they manage to handle their volume? Do you even wonder about how they do it?

We wonder about the same things. That’s why we sat down and put together this article. The info you’re about to read will explain in detail how excellent warehouse management is done with rack systems.

Want to learn more? Keep reading. 

Different Types of Systems

Some of the most popular types of racks include pallet racks, drive-in racks, cantilever racks, push-back racks, and mezzanine racks.

Each type of rack has its own unique set of features and benefits that make it well-suited for certain types of inventory.

For example, pallet racks are typically used for heavy and bulky items. Pallet rack protection keeps large and bulky items safe from accidents.

There are also cantilever racks. These are well-suited for storing long and unwieldy items such as lumber and pipes.

When selecting a type of rack for your warehouse, it is important to consider the specific needs of your business and the types of inventory you will be storing.

Improve Your Inventory Management

There are many different types of warehouse rack systems that can be used to improve your inventory management. Some common systems include:

First In, First Out (FIFO)

One of the most popular and effective is first in first out (FIFO). This technique ensures that the oldest products are always used first, which helps to minimize waste and keep inventory levels low.

This is especially important in industries where products have a short shelf life or are subject to expiration dates. FIFO can help to Maximize profits and keep inventory levels under control by ensuring that products are used before they expire. 

Last In, First Out (LIFO)

This system is often used when stock is perishable or has a limited shelf life. LIFO ensures that the latest products are used first before older products reach their expiration date. Additionally, LIFO can help to simplify inventory management by reducing the number of SKUs (stock-keeping units) that need to be tracked. 


This system uses a visual signal to trigger the replenishment of inventory. When inventory reaches a certain level, a Kanban card is sent to the supplier to indicate that more inventory is needed.

Just In Time (JIT)

This system attempts to have inventory arrive “just in time” for when it is needed, rather than storing excess inventory. This can help to reduce storage costs and inventory levels.

ABC Analysis

The ABC Analysis system is used to group items in a warehouse according to their value.

Items that are considered more important, or “A” items, are given priority in regard to storage and safety. “B” items are considered to be of less importance, while “C” items are considered to be of the least importance.

This system is designed to help warehouses better manage their inventories and improve efficiency.

The Benefits

There are many benefits to using rack systems. These include improved organization and increased space, safety, and efficiency.

These systems help improve warehouse organization by providing storage space for products. This can make it easier to find items and keep track of inventory. The manner of arrangement allows for easy and efficient storage, picking, and retrieval of products.

Warehouse rack systems can help to increase the amount of space in a warehouse. This is because they allow items to be stored more efficiently and safely.

These rack systems can also help to improve the safety of a warehouse by preventing items from falling and injuring people. It was reported that there is an average of 23 fatalities per year are caused by warehouse-related accidents.

These systems can also help to improve the efficiency of a warehouse by making it easier to store and retrieve items while reducing costs. 

Pros and Cons 

With a whole range of options of warehouse rack systems available on the market today, each has its own set of pros and cons.

Some of the most popular rack systems include cantilever racks, selective racks, drive-in racks, and push-back racks.

Selective racks are the most common type of rack system and are versatile, adjustable, and easy to install. However, they require more aisle space than other types of racks and are not as efficient for very heavy or bulky items.

Drive-in racks are very efficient for storing large quantities of similar items, but they require special handling equipment and are not as easily adjustable as selective racks.

Push-back racks are similar to drive-in racks but are more versatile and easier to adjust. Cantilever racks are the best choice for storing very heavy or bulky items, but are more expensive and require more space than other types of racks. 

How to Select the Right Warehouse Rack System for Your Needs

There are many different types of inventory management techniques that can be used in a warehouse environment.

One of the most popular techniques is the use of warehouse rack systems. Rack systems are a great way to organize and store inventory in a warehouse. They allow for easy access to inventory, and they can be used to store a variety of different items. 

Some of the factors that you need to consider include the type of products that you will be storing, the layout of your warehouse, the space available, and your budget. You also need to consider the future growth of your business when selecting a warehouse rack system.

There are many different types of rack systems available, and they can be customized to fit the needs of any warehouse. 

Research Before Making a Purchase

There are many techniques that can be used when it comes to inventory management, but one of the most effective ways to keep track of inventory is by using warehouse rack systems.

By using warehouse rack systems, businesses can ensure that their inventory is well-managed and organized saving warehouse space, and leading to more efficient operations and higher profits.

Warehousing doesn’t need to be stressful. Browse our website to learn all about our high-quality rack systems and start experiencing the best that warehouse efficiency has to offer.